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Chili Mac Casserole

Chili Mac Casserole combines the hearty flavors of chili with the comforting texture of macaroni and cheese, baked to perfection for a dish that feeds a crowd.
Prep Time 15 minutes
Cook Time 40 minutes
Total Time 55 minutes
Servings: 6 servings
Course: Casserole, Dinner, Main Course
Cuisine: American
Calories: 550

Ingredients
  

For the Chili Meat Base
  • 1.5 pounds ground beef (80/20 blend)
  • 1 medium yellow onion, diced
  • 4 cloves garlic, minced
  • 1 can (15 oz) diced tomatoes, undrained
  • 1 can (15 oz) tomato sauce
  • 1 can (15 oz) kidney beans, drained and rinsed
  • 2 tablespoons chili powder
  • 1 teaspoon ground cumin
  • 1 teaspoon smoked paprika
  • 0.5 teaspoon garlic powder
  • 0.5 teaspoon onion powder
  • 0.5 teaspoon salt plus more to taste
  • 0.25 teaspoon black pepper
  • 0.25 teaspoon cayenne pepper (optional, for heat)
  • 0.5 cup beef broth
For the Pasta
  • 3 cups elbow macaroni, uncooked (about 12 oz)
  • Water and salt for boiling
For the Cheese Topping
  • 2 cups sharp cheddar cheese, freshly shredded
  • 0.5 cup Monterey Jack cheese, shredded
Optional Toppings for Serving
  • Sour cream
  • Sliced green onions
  • Pickled jalapenos
  • Fresh cilantro

Method
 

Preparation
  1. Start by bringing a large pot of water to a boil. Season it generously with salt. Add the elbow macaroni and cook according to the package directions, but stop about 2 minutes before the suggested time.
  2. Once cooked, drain the pasta through a colander and give it a quick rinse with cold water. Toss it with a drizzle of olive oil if not adding immediately to prevent sticking.
Cooking
  1. Preheat your oven to 375°F (190°C). In a large oven-safe skillet or Dutch oven over medium-high heat, brown the ground beef.
  2. Once browned, spoon out most of the excess fat, leaving a small amount for flavor.
  3. Reduce heat to medium and add the diced onion. Cook until softened. Add minced garlic and cook for another minute.
  4. Stir in the spices and cook for 60 seconds. Add tomatoes, tomato sauce, beans, and broth. Simmer for 8-10 minutes until thickened.
  5. Remove from heat and add the cooked macaroni to the chili mixture, stirring gently to combine.
Baking
  1. Transfer the mixture to a greased casserole dish if not using an oven-safe skillet. Sprinkle cheese on top.
  2. Cover with aluminum foil and bake for 15 minutes. Remove foil and bake for another 10-12 minutes until cheese is bubbly and golden brown.
Serving
  1. Let the casserole rest for 5 minutes before serving. Top with sour cream, green onions, jalapenos, or cilantro if desired.

Notes

Allow leftovers to sit as the flavors deepen. Store in the refrigerator for up to 4 days; also freezes well. Reheat with a splash of liquid to prevent dryness.